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The SH1.0 HT Soft Silicone Wire features high-temperature resistant silicone insulation with pre-tinned copper conductors. This 20mm U-shaped jumper wire with dual terminations on the same side provides exceptional flexibility and thermal stability up to 200°C. Designed for bridging adjacent connections on PCBs and terminal blocks, it offers superior electrical performance and space efficiency in compact electronics, drones, and automotive control units. The ultra-soft jacket ensures strain-free installation while maintaining excellent dielectric strength in high-density applications.
| Parameter | Specification |
| Conductor Material | Oxygen-Free Copper (OFC) |
| Conductor Size | 1.0 mm² (17 AWG) |
| Insulation Material | High-Temperature Silicone |
| Wire Configuration | U-Shaped Jumper (Same Side) |
| Center-to-Center | 2.54mm (Standard Pitch) |
| Voltage Rating | 600V AC/DC |
| Temperature Rating | -60°C to +200°C |
| Stranding | 105/0.10mm (High-flex) |
| Jacket Thickness | 0.8mm ±0.1mm |
• Space-Optimized Design: U-shaped configuration for bridging adjacent connectors
• Thermal Endurance: Continuous operation at 200°C with 300°C peak resistance
• Pre-formed Shape: Maintains consistent 2.54mm pitch alignment
• Flame Retardant: UL VW-1 certified flame-retardant silicone
• Pre-tinned Conductors: Enhanced solderability for quick PCB installation
• Color Coding: Available in red/black/yellow for polarity identification
| Parameter | Value | Test Standard |
| Max Current Rating | 10A @ 25°C | IEC 60228 |
| DC Resistance | ≤20.0 Ω/km | IEC 60228 |
| Insulation Resistance | ≥20 MΩ·km | IEC 60167 |
| Dielectric Strength | ≥5kV AC for 5min | IEC 60243 |
| Contact Resistance | <5 mΩ per termination | MIL-DTL-38999 |
• Flight controller signal bridging
• ESC programming port jumpers
• Receiver channel doubling connections
• LED array common-ground linking
• PLC terminal block shunt connections
• Sensor calibration bridge circuits
• Control panel test point jumpers
• I/O module configuration links
• ECU pin-to-pin diagnostic jumpers
• CAN bus termination resistor links
• Fuse box bypass connections
• Avionics test port bridging
• PCB test mode activation jumpers
• Breadboard prototyping connections
• Jumper settings on development boards
• Voltage selector pin bridging
• Thermal Stability: Maintains flexibility from -60°C to +200°C
• Vibration Resistance: Withstands 15G vibration (MIL-STD-202)
• Chemical Resistance: Resists automotive fluids and coolants
• Flame Performance: Self-extinguishing (UL VW-1, IEC 60332-1)
• RoHS Compliance: Meets 2011/65/EU directive requirements